Dual Shaft Mixer
Franli is a manufacturer that produces all kinds of mixer and milling machines, offers turn-key projects. This dual-shaft mixer has one high-speed disperser and one butterfly mixer. which is mainly used in gravure ink, carbon black, UV ink, Offset Ink, etc.
Advantages of Dual Shaft Mixer：
- low grinding fineness
- Wide range of applications
- high working efficiency
Application
Coating
Cosmetic
Battery
Graphite
Agrochemistry
Adhesives
Hot sale Twin shaft disperser
• Easy installation of the bead mill machine: The best features of this bead mill machine are: You can easily install it wherever you want. This task is so simple, and effortless. And due to this feature, it is extremely popular among other equipment. You can find the bead mill working principle so effective, and you can perform all the mixing tasks effectively without adding so much effort. As this machine is very bulky and cheap, it needs only a few minutes to install. In this way, you can reduce the labor charges and other exhausting jobs. So, you can stay worry-free about how to install this machine? As the company has made this task easier for you.
• Efficient work performance of this bead mill machine: As we know, the bead mill working principle has been created in such a way that you can achieve higher and efficient work performance on this bead mill machine. If you are looking for quality and stable work, these bead mill machines are the best option to get a consistent mixture of any particular material. You can use this bead mill for paint, ink, and coating industries. And, it is a comfortable and easy method to perform all the mixing and dispersing activities without wasting so much time. So, here bead mill working process is so necessary to obtain the desired results for the company.
• Contains grinding media of 2-3 mm size: It is the necessary feature of the bead mill working process as it includes the grinding media. In this area, grinding and other dispersing activities take place that they turn into a fine mixture. You can use a bead mill for paint, ink, and coating industries, where mixing works have been done regularly. It contains grinding media of 2-3 mm size that is enough to transform all the material to a smooth and fine paste. For this purpose, bead mill manufacturers have added advanced technology to this machine to provide consistent and quality work performances for the company. In this way, you can get a higher productivity ratio. And you can reach the peak of the higher conversion rate. Thus, these bead mill machines are ideal for fabrication companies to get their desired goals with full efficacy.
• Easy operation of the bead mill machine: It is a great feature of this SMP Agitator bead mill machine as bead mill manufacturers create this bead mill machine with advanced technology. And, with this quality, the operation of this sand grinding mill is extremely comfortable. You do not need to call any professional to do the same, and you can do it yourself without adding so much effort. So, it is another best feature to consider about this bead mill machine.
• Easy to clean the bead mill machine: This sand grinding mill is remarkably best for the fabrication companies to enhance the overall growth and production. As we know, while we use any bead mill machine, we need to clean it so that we can get hygienic work performance. For this purpose, companies manufacture this bead mill machine in a way that you can clean it comfortably without making yourself exhausted. You can go through the bead mill pdf and other relative documents that provide you the guidelines of clean this bead mill machine.
• Easy to maintain the bead mill machine: Maintaining is also a matter of concern as it requires your time and money. For this purpose, you can check the bead mill pdf and manual provided by the company at the time of purchase. You can either contact the company or read the manual carefully to know all the information about the bead mill machine. And, you can find this process is extremely simple to perform. So, you can get this bead mill machine without spending so many amounts on it. And, in this way you can concentrate on the work performance of the company.
Also, you can use SMP Agitator bead mill in paint industry, ink, and other coating work companies to make all the mixing and grinding activities easier and more manageable. To get this bead mill machine, you search for those companies that deal in these machines and other equipment. For this purpose, you can get a quote or related other information about the bead mill machine.
Hydraulic TRH type
Hydraulic Three Roll Mill, which is a full hydraulic auto-controlling system equipment. 1- Cooling system: an individual cooling system for each roller. 2- hydraulic control: hydraulic control pressure blades, roller gaps, etc. 3- Optional installation：PLC system with SIEMENS touching screen, FRANLI engineer set formulas of grinding according to different viscosity materials.
Lab TRL Type
Lab three roll mill with PLC Touching Screen，which is widely used in medicine, ink, cosmetics, and electronics industries. Small size, digital number auto-operation. Which smarter, safer, and faster. Which is customized for different material requirements.
Vertical type for Grinding Powder
Also, we have a vertical three-roll mill for grinding powder and chocolate. We have 3 rollers, 4 rollers, and even 5 rollers, which are all vertical types. We export to the soap industry and chocolate companies.
Heating type
Franli also offers a heating hydraulic three roll mill for rubber, EVA, PVS, and color masterbatch. As this type of machine grinds high viscosity material, we specially design the gear quality. This type is been Heated by oil or steam. Franli three roll mill machine are full automatic PLC controlling, hydraulic system, stable operation, reliable quality. We choose the international brand parts. Standrad parts, ABB VFD, Siemens Motor, SKF or NSK bearings, SEW or Nord reducer. A roller is 45-55mm thickness of metal, cast steel. You can widely choose ceramic, alloy, granite rollers for your material. If you have several formulas of material, we can set up formulas in the PLC system, your workers only need to choose numbers on touching the screen, don’t need to waste time to adjust the rollers’ gap or the pressure of the blade.
About the feeding system, we have several kinds for different viscosity of the material. Such as a feeding pressure machine, also called an extruder machine. And feeding system is installed on the top with a single reducer motor. While if your material is a crazy high viscosity, and small batch production, we suggest that it’s better to feed material into rollers by manual scrapper.
Our package is a standard export wooden case, and our factory is close by shanghai port, fast delivery, and cheaper shipment. Welcome to connect with us. we will choose a suitable three roll mill for your material. Of course, you are welcomed to send us your material for the first trial before offering an order.
Related production lines
Offset Ink machine line
FRANLI is specialized in offset ink full line production for 20+ years. Helped customer save the cost, save the man power, also save the space.
Offset Ink machine line
FRANLI is specialized in offset ink full line production for 20+ years. Helped customer save the cost, save the man power, also save the space.
Offset Ink machine line
FRANLI is specialized in offset ink full line production for 20+ years. Helped customer save the cost, save the man power, also save the space.
Offset Ink machine line
FRANLI is specialized in offset ink full line production for 20+ years. Helped customer save the cost, save the man power, also save the space.
Guidelines For Twin Shaft Disperser
Twin shaft disperser integrates powerful mixing, dispersion, emulsification, and homogenization, which is more widely used in relatively high viscosity materials and used widely in different kinds of industries such as Ink, paint, colorants, adhesives, cosmetics industry, etc.
High-speed disperser is driven by SIEMENS beide motor, speed is 0-1200rpm, adjust by ABB VFD. The low-speed butterfly is controlled by a reducer motor, the reducer is Guomao/SEW, NSK bearing. The speed is 120rpm. The material of the shaft is stainless steel or alloy.
High-speed disperser efficiency
The dispersing speed of the equipment is above 20m/s, which can quickly and fully disperse the powder into the liquid; the unique angle design of the butterfly agitator has a good stirring effect; the double dispersion stirring ensures the product quality and dispersion effect.
The stronger mixer of low-speed butterfly mixer
Which can mix the material ≤1,000,000 cps, stronger power, fully mixing high viscosity.
The Teflon scrapper on the low speed (butterfly mixer), scraping the wall of the tank also bottom of the tank.
The stainless steel round cover with vacuum system, to remove the foam and air, sight view glass, feeding system hole.
Stronger hydraulic frame with engineering oil station, more stable working, no any shaking during working.
Twin Shaft Disperser is suitable for mixing and mixing from low viscosity to high viscosity, and the applicable viscosity range is 3000cps~20000cps.
Its main features are the central high-speed rotating zigzag-shaped dispersing disc, which disperses and mixes the materials powerfully, and its speed can be adjusted by the frequency converter. The appropriate speed can be selected according to the process requirements to achieve the best dispersion effect. The low-speed paddle moves in a circular motion around the wall of the barrel and is equipped with a Teflon scraper, which can scrape the material adhering to the wall of the barrel and push the material on the side of the barrel to the center to prevent dead ends and distortion of the formula. At the same time, it is easy to clean. High and low speed can be operated separately according to needs. The whole machine is compact and runs smoothly. According to the working environment, it can be divided into ordinary type and explosion-proof type. This machine is an explosion-proof type.
Main technical parameters 5KL TSD
1. Twin Shaft Disperser motor power: ABB OR SIEMENS 132KW
2. Twin Shaft Disperser speed: 0～1450rpm;
3. Inverter 132kw ABB
4. Diameter of the dispersion plate: φ400mm
5. Low-speed shaft motor power: 30KW
6. Reducer: NORD
7. Low-speed shaft speed: 18rpm;
8. Low-speed blade diameter: φ1440 mm
9. Oil pump motor: 3kw ABB motor
10. Lifting stroke: 900mm
operation
Preparation before operation: This machine has 1 electrical cabinet and 1 full explosion-proof operation box. The electrical cabinet is placed in the power distribution room or other places isolated from the site. The full explosion-proof operation box is placed on the platform or wall. Please a qualified electrician. Connect the wires according to the electrical schematic diagram. Add 46# hydraulic oil to the oil mark position in the hydraulic station, and check whether there is lubricating oil in the reducer (it has been added before leaving the factory).
Trial run: jog the up button to check whether the oil pump motor wiring is correct, then press the up button to raise the equipment to the highest position, and check whether the up limit is working. Press the down button again and reciprocate 2~3 times to check whether the equipment is shaking or crawling when it is rising or falling.
Respectively jog the main engine and scraper motor start buttons to check whether the direction of rotation is counterclockwise. Press the main engine and scraper motor operation buttons respectively, and slowly rotate the speed control button to the right to 300~500RPM to check the stability of the whole machine, and then slowly rotate to the highest point to check whether the whole machine is running smoothly and whether there is abnormal noise. If there is, stop the operation and operate again after troubleshooting.
Related production lines
Offset Ink machine line
FRANLI is specialized in offset ink full line production for 20+ years. Helped customer save the cost, save the man power, also save the space.
Offset Ink, UV Ink machine line
The FRANLI engineering company, offer the full set of UV INK Production Line, we can make the full drawing according with your factory size, formulas, weather and safety system.
PCB INK Machine line
FRANLI supplies all equipments for the production of PCB inks, from the powder feeding station to the filling part.
EW-pesticide line
The EW production line mainly mixes raw materials, solvents, and emulsifiers through a reactor (oil-based).
SL_EC pesticide line
The EC production line is mainly composed of an agitator mixer, bag filter, filling machine, etc.
Automotive Paint machine line
The automotive paint machine line is mainly for the production and grinding of automotive paint, Automotive paint has many layers, such as Primer/electrophoretic layer, Medium coat, Colored coat, and Clearcoat.
Digital Ink machine line
Franli has professional experience for digital ink machine line, we offered hundreds customers to expand production, or build up new project.
