Twin Shaft Disperser
- The Twin Shaft Disperser is suitable for mixing and mixing low to high viscosity materials.
- The low speed blade rotates around the tank wall, to push the material on the wall and corner to the central to prevent vapor pocket and bad formula, also for easy cleaning.
- High speed gear impeller can disperse powerfully and mix in short timeThe high speed and low speed can operate independently.
Application:
Suitable for chemical, biological, adhesive, daily chemical and other industries.
Advantages of Dual Shaft Mixer：
- low grinding fineness
- Wide range of applications
- high working efficiency
Application
Coating
Cosmetic
Battery
Graphite
Agrochemistry
Adhesives
Hot sale Twin shaft disperser
• Easy installation of the bead mill machine: The best features of this bead mill machine are: You can easily install it wherever you want. This task is so simple, and effortless. And due to this feature, it is extremely popular among other equipment. You can find the bead mill working principle so effective, and you can perform all the mixing tasks effectively without adding so much effort. As this machine is very bulky and cheap, it needs only a few minutes to install. In this way, you can reduce the labor charges and other exhausting jobs. So, you can stay worry-free about how to install this machine? As the company has made this task easier for you.
• Efficient work performance of this bead mill machine: As we know, the bead mill working principle has been created in such a way that you can achieve higher and efficient work performance on this bead mill machine. If you are looking for quality and stable work, these bead mill machines are the best option to get a consistent mixture of any particular material. You can use this bead mill for paint, ink, and coating industries. And, it is a comfortable and easy method to perform all the mixing and dispersing activities without wasting so much time. So, here bead mill working process is so necessary to obtain the desired results for the company.
• Contains grinding media of 2-3 mm size: It is the necessary feature of the bead mill working process as it includes the grinding media. In this area, grinding and other dispersing activities take place that they turn into a fine mixture. You can use a bead mill for paint, ink, and coating industries, where mixing works have been done regularly. It contains grinding media of 2-3 mm size that is enough to transform all the material to a smooth and fine paste. For this purpose, bead mill manufacturers have added advanced technology to this machine to provide consistent and quality work performances for the company. In this way, you can get a higher productivity ratio. And you can reach the peak of the higher conversion rate. Thus, these bead mill machines are ideal for fabrication companies to get their desired goals with full efficacy.
• Easy operation of the bead mill machine: It is a great feature of this SMP Agitator bead mill machine as bead mill manufacturers create this bead mill machine with advanced technology. And, with this quality, the operation of this sand grinding mill is extremely comfortable. You do not need to call any professional to do the same, and you can do it yourself without adding so much effort. So, it is another best feature to consider about this bead mill machine.
• Easy to clean the bead mill machine: This sand grinding mill is remarkably best for the fabrication companies to enhance the overall growth and production. As we know, while we use any bead mill machine, we need to clean it so that we can get hygienic work performance. For this purpose, companies manufacture this bead mill machine in a way that you can clean it comfortably without making yourself exhausted. You can go through the bead mill pdf and other relative documents that provide you the guidelines of clean this bead mill machine.
• Easy to maintain the bead mill machine: Maintaining is also a matter of concern as it requires your time and money. For this purpose, you can check the bead mill pdf and manual provided by the company at the time of purchase. You can either contact the company or read the manual carefully to know all the information about the bead mill machine. And, you can find this process is extremely simple to perform. So, you can get this bead mill machine without spending so many amounts on it. And, in this way you can concentrate on the work performance of the company.
Also, you can use SMP Agitator bead mill in paint industry, ink, and other coating work companies to make all the mixing and grinding activities easier and more manageable. To get this bead mill machine, you search for those companies that deal in these machines and other equipment. For this purpose, you can get a quote or related other information about the bead mill machine.
Hydraulic TRH type
Hydraulic Three Roll Mill, which is a full hydraulic auto-controlling system equipment. 1- Cooling system: an individual cooling system for each roller. 2- hydraulic control: hydraulic control pressure blades, roller gaps, etc. 3- Optional installation：PLC system with SIEMENS touching screen, FRANLI engineer set formulas of grinding according to different viscosity materials.
Lab TRL Type
Lab three roll mill with PLC Touching Screen，which is widely used in medicine, ink, cosmetics, and electronics industries. Small size, digital number auto-operation. Which smarter, safer, and faster. Which is customized for different material requirements.
Vertical type for Grinding Powder
Also, we have a vertical three-roll mill for grinding powder and chocolate. We have 3 rollers, 4 rollers, and even 5 rollers, which are all vertical types. We export to the soap industry and chocolate companies.
Heating type
Franli also offers a heating hydraulic three roll mill for rubber, EVA, PVS, and color masterbatch. As this type of machine grinds high viscosity material, we specially design the gear quality. This type is been Heated by oil or steam. Franli three roll mill machine are full automatic PLC controlling, hydraulic system, stable operation, reliable quality. We choose the international brand parts. Standrad parts, ABB VFD, Siemens Motor, SKF or NSK bearings, SEW or Nord reducer. A roller is 45-55mm thickness of metal, cast steel. You can widely choose ceramic, alloy, granite rollers for your material. If you have several formulas of material, we can set up formulas in the PLC system, your workers only need to choose numbers on touching the screen, don’t need to waste time to adjust the rollers’ gap or the pressure of the blade.
About the feeding system, we have several kinds for different viscosity of the material. Such as a feeding pressure machine, also called an extruder machine. And feeding system is installed on the top with a single reducer motor. While if your material is a crazy high viscosity, and small batch production, we suggest that it’s better to feed material into rollers by manual scrapper.
Our package is a standard export wooden case, and our factory is close by shanghai port, fast delivery, and cheaper shipment. Welcome to connect with us. we will choose a suitable three roll mill for your material. Of course, you are welcomed to send us your material for the first trial before offering an order.
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FRANLI is specialized in offset ink full line production for 20+ years. Helped customer save the cost, save the man power, also save the space.
Offset Ink machine line
FRANLI is specialized in offset ink full line production for 20+ years. Helped customer save the cost, save the man power, also save the space.
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FRANLI is specialized in offset ink full line production for 20+ years. Helped customer save the cost, save the man power, also save the space.
Guidelines For Twin Shaft Disperser
Twin shaft disperser integrates powerful mixing, dispersion, emulsification, and homogenization, which is more widely used in relatively high viscosity materials and used widely in different kinds of industries such as Ink, paint, colorants, adhesives, cosmetics industry, etc.
The Twin Shaft Disperser is composed of two sets of mixing devices. Different mixing devices can be designed according to different materials; such as high-speed dispersion + low-speed mixing, or emulsification high-speed shearing + low-speed mixing.
Combinations, such as other different mixing device combinations, can be determined according to the actual needs of customers; in addition, for low-speed mixing, it can be frame mixing or frame inclined blade mixing, and wall scraping can also be installed.
(Approximately scraping the wall or completely scraping the wall) to prevent the material from sticking to the edge. It not only completes the high-speed dispersion function, but also overcomes the poor fluidity of high-viscosity chemical materials, and realizes the functions of dispersion, dissolution, particle refinement, stirring, and uniformity.
Equipment materials generally include stainless steel, carbon steel, alloys (Hastelloy, Monel, Inconel) and other composite materials.
This Twin Shaft Disperser is suitable for a wide range of industries, such as high-viscosity adhesives, paints, inks and other industries; and for special materials, it can be sealed with a cover to achieve vacuum. In addition, FRANLI also has the ability to manufacture pressure vessels.
Quality Certification of Twin Shaft Disperser, for customers with pressure mixing requirements, we can also issue a pressure vessel certificate.
Applicable materials:
adhesives, AB glue, silicone rubber, silicone glue, sealant, glass glue, organic silicon, LED lamps, electronic paste, battery paste, hot melt, resin crafts and other materials.
Application fields: suitable for chemical, biological, adhesive, daily chemical and other industries.
Twin Shaft Disperser Main Features
1. Hydraulic lifting structure design, selected engineering oil cylinders, fast and stable lifting, special sealing design, no oil leakage, durable, 30,000 times trouble-free;
2. Inverter speed regulation, low speed start, effective protection of the motor, energy saving and environmental protection;
3. Double shafts and double motors, high efficiency and energy saving, good dispersion mixing effect;
4. Dispersed shaft heat treatment process, excellent hardness and toughness, and extremely small amplitude;
5. The installation form is divided into floor and flat table to meet your various production needs;
6. According to customer requirements, we can customize pressure mixing and provide pressure vessel certificate.
Why choose Franli Twin Shaft Disperser
The multi-functional dispersing kettle is composed of a low-speed anchor stirring and two high-speed dispersing disc paddles to achieve dual-axis.
High-speed dispersion function, low-speed strong stirring and tumbling of viscous materials, three motors are installed on the base of the head, the same time dispersion and stirring, multi-functional process-complete, high shear, dispersion, stirring, dissolving, mixing evenly Together.
Twin Shaft Disperser is suitable for mixing and mixing from low viscosity to high viscosity, and the applicable viscosity range is 3000cps~20000cps.
Its main features are the central high-speed rotating zigzag-shaped dispersing disc, which disperses and mixes the materials powerfully, and its speed can be adjusted by the frequency converter. The appropriate speed can be selected according to the process requirements to achieve the best dispersion effect. The low-speed paddle moves in a circular motion around the wall of the barrel and is equipped with a Teflon scraper, which can scrape the material adhering to the wall of the barrel and push the material on the side of the barrel to the center to prevent dead ends and distortion of the formula. At the same time, it is easy to clean. High and low speed can be operated separately according to needs. The whole machine is compact and runs smoothly. According to the working environment, it can be divided into ordinary type and explosion-proof type. This machine is an explosion-proof type.
Main technical parameters 5KL TSD
1. Twin Shaft Disperser motor power: ABB OR SIEMENS 132KW
2. Twin Shaft Disperser speed: 0～1450rpm;
3. Inverter 132kw ABB
4. Diameter of the dispersion plate: φ400mm
5. Low-speed shaft motor power: 30KW
6. Reducer: NORD
7. Low-speed shaft speed: 18rpm;
8. Low-speed blade diameter: φ1440 mm
9. Oil pump motor: 3kw ABB motor
10. Lifting stroke: 900mm
operation
Preparation before operation: This machine has 1 electrical cabinet and 1 full explosion-proof operation box. The electrical cabinet is placed in the power distribution room or other places isolated from the site. The full explosion-proof operation box is placed on the platform or wall. Please a qualified electrician. Connect the wires according to the electrical schematic diagram. Add 46# hydraulic oil to the oil mark position in the hydraulic station, and check whether there is lubricating oil in the reducer (it has been added before leaving the factory).
Trial run: jog the up button to check whether the oil pump motor wiring is correct, then press the up button to raise the equipment to the highest position, and check whether the up limit is working. Press the down button again and reciprocate 2~3 times to check whether the equipment is shaking or crawling when it is rising or falling.
Respectively jog the main engine and scraper motor start buttons to check whether the direction of rotation is counterclockwise. Press the main engine and scraper motor operation buttons respectively, and slowly rotate the speed control button to the right to 300~500RPM to check the stability of the whole machine, and then slowly rotate to the highest point to check whether the whole machine is running smoothly and whether there is abnormal noise. If there is, stop the operation and operate again after troubleshooting.
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