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Kneader: New kneading equipment for high-viscosity materials

Efficient Kneader｜Kneader Manufacturers & Suppliers

When talking about Kneaders unit and efficiency, the unit is particularly suitable for plasticizing and mixing pure rubber, elastomers, recycled rubber, and plastics. Its low viscosity allows it to integrate a wide range of materials.

The Kneaders are widely used in the rubber and dispersion kneader products trade, for example, in the manufacture of tires, cables, rubber tapes and tubes, rubber sports shoes, semi-finished sealing twin-screw kneader and calcium plastics. It is also linked to the mixing and in-plant production of paints, stains, ceramics, pharmaceuticals, tapes, and films.
This unit is the best new mixing tool in the rubber and plastics industry. All its performance figures are at or near excellent levels for the same products in different countries. The unit is of low-cost design, compact structure and small area, easy to install and produce, simple and reliable in operation, easy to clean the mixer, easy to change the dye frequently, good cooling and heating, uniform in mixing and laboratory kneader, and the fully enclosed design not only protects but also has a good sealing effect and long service life.
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Working principle and design features

The machine comprises a motor, cover press, main body, mixing chamber and rotor mechanism, gearbox, air control system, tilting machine, heating/cooling system, rubber belt transmission and base, etc.
kneaders
The essential difference between the Kneader and the conventional mixer is the absence of a sliding block and the rotor tilting at the mixing chamber’s inlet by 140° to its axis during discharge. An electric motor weaves the mixing chamber through a cycloidal gearbox, worm wheel, and worm gear. An eyelash press is attached to the unit. During the unit’s operation, the top plunger of the eyelash press is driven by a cylinder that exerts pressure on the rubber material.
The mixing chamber, the rotor, and the Hiram are equipped with a cooling (or heating) device. According to the principle, the amount of water used in each half can be regulated by employing a valve. The connecting pipes for cooling water, inlet and outlet, and steam inlet and outlet must be interchanged.
The rotor drive system kneader mixer rubber. The rotor is driven from the primary motor by a rubber belt. The reduction and transmission gears drive the inlet and tail rotors in reverse drive rotation.
The rotor surface is sealed by a Teflon-filled O-ring and an alloy ring, the design of which is a kneader machine for rubber mixing. No grease is used in this sealant.
kneaders

Lubrication system

• The machine's lubrication system consists of three elements:

• Lubrication of the gearbox

• Lubrication of the worm wheel of the tilting machine

• Lubrication of the worm

• The individual tool

For lubrication of the stepper gearbox, worm wheel, and worm gear, splash lubrication is used from a tank located at the installation site of the kneader mixer manufacturer. Q/Sy8051-79120 EP industrial gear oil or 18 homogeneous gear oil, step gear using 90kg; 250 artificial worm gear oil, worm wheel field of oblique machine using 15kg; lubrication of the opposite work to determine the position of the five levels of lubrication Check the lubrication and lubricants table 1 to be filled.

Lubrication system

For more information about the machine’s electrical and pneumatic operating system, please refer to the “X(S)N-75 x 30 kneader mixer Electrical Components Manual”.

Setting, adjustment, and control of the operation

Depending on the suitability of the technical flow for the particular workshop, the machine can be placed on the same floor for the following operations. The machine should be anchored on a stable and level foundation. Mews according to the foundation drawing kneader machine specification. Install lifting software and rigging equipment with a maximum load capacity of 10 tons.
kneaders
The environment in which the equipment is located has an essential effect on its efficiency. Two conditions must therefore be met to use the kit: firstly, the ambient temperature around the equipment must be maintained between 0°C and 40°C around the rubber kneader, and secondly, the equipment must be placed in an area with good air circulation. There should also be enough space in front of the equipment for inspection and maintenance when installing the equipment.
Before installation, the various parts of the equipment should be thoroughly cleaned to remove any rust. The mixing cabinet rotor and gearbox, bucket, and housing should be assembled. If they are visible during installation, they should not be disassembled and reassembled. Make a table for the bottom and base of the motor in the mu program. With a table tolerance of less than 0.05 mm/m, mount the engine and the cutter in the housing.
kneaders
Connect the air control tubes to the corresponding cooling water or heating steam tubes to ensure that the connections do not leak. The rotor, kneader application cabinet, left and right panels, top flap, and all other surfaces that come in contact with the paste are chrome plated. Therefore, care should be taken during installation and maintenance not to damage the chrome layer with heavy objects.
Please do not disassemble parts of gearboxes or inclined augers unless specifically required. Check that the lubricating oil has not expired in all areas, drain it if any, clean the inside and fill it with new oil.
Finally, check that the assembly bolts are in place and that all connections are correct. Turn the main motor rotor and check that all parts are working correctly. After checking that there is no binding or knocking, re-do the gland bolts to grow, harden the parts, and make adjustments.
kneaders
Finally, check that the assembly bolts are in place and that all connections are correct. Turn the main motor rotor and check that all parts are working correctly. After checking that there is no binding or knocking, re-do the gland bolts to grow, harden the parts, and make adjustments.
1) If each lubrication layer is correct:
2) when starting the Hiram vertical movement and the mixing chamber inclined movement, let the machine run idle for two hours to adjust the versatility and reliability of each moving part before starting it under load.

The load test is divided into three parts:

3) 40% of the effective material power is applied first,

4) 70% of the effective material power is used

5) a whole load test is performed, and rubber kneader machine price is fixed. The load test ensures that the gears work stably, without jerking or abnormal noise. Each shift section is versatile and reliable.

After the work is stopped, the gears’ meshing is checked, and if everything is normal, the machine is ready for production and use. The most reputable firm that possesses various sorts of machines with top notch quality and proper functioning is undoubtedly Franli.

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This article only represents the author’s point of view.
This article is published under the authorization of the author.
Source: Franli

This article address : Efficient Kneader｜Kneader Manufacturers & Suppliers

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