Horizontal Bead Mill
Horizontal Bead Mill is used for the grinding of a solid-liquid two-phase system. In the grinding process, the material is pumped into the Horizontal Bead Mill, and the rotating grinding disc transfers energy to the beads. The beads impact the material and grind it to the required fineness. The Horizontal Bead Mill is suitable for fine grinding of materials, which can grind materials to the micron or sub-micron fineness range, and the particle size distribution is concentrated, and the energy consumption per unit output is low.
Advantages of Horizontal Bead Mill：
- low grinding fineness
- Wide range of applications
- high working efficiency
Application
Coating
Cosmetic
Battery
Graphite
Agrochemistry
Adhesives
Frequently Asked Questions
A horizontal bead mill is common grinding machine equipment, mainly used for wet grinding of agrochemical, ink, electronic paste, and other materials. Bead mills are not only horizontal bead mills but can be divided into horizontal bead mills, basket bead mills, and vertical bead mills according to their performance.
The horizontal bead mill is mainly composed of the body, the mill barrel, the grinding disc (rod), the grinding medium, the motor, and the feed pump, and the feed speed is controlled by the feed pump. When using a horizontal bead mill to grind materials, it is necessary to use the interaction of grinding media. The grinding media are generally divided into zirconia beads, glass beads, zirconium silicate beads, etc.
The main points of horizontal bead mill grinding media:
- Horizontal bead mill medium and its carrying capacity:glass balls, zirconia balls, and steel balls can be used as grinding media for the grinding machine, and each medium should be cleaned and screened before being loaded into a cylinder with uniform particle size. When grinding, the medium should be selected according to the dispersion fineness and viscosity of the grinding material. The principle is: the harder the material, the harder the medium selection; the finer the product requirements, the finer the medium particle size, the greater the corresponding bearing capacity; the larger the grinding material particle size, the larger the medium particle size. The bearing capacity of the grinding medium of the horizontal bead mill is about 85% of the cylinder volume. The specific loading amount should be determined according to the particle size of the medium, the sensitivity of the material to temperature, and the type of material.
- For the medium load of the horizontal bead mill:if the temperature is too high, the load should be reduced and the grinding temperature should be controlled within the ideal temperature range. If the outlet temperature of the product is too low, consider increasing the medium gradually before increasing the speed to improve efficiency.
- The service life of the medium of the horizontal bead mill:In order to achieve good grinding efficiency, the medium should be replaced and added in time when using, to remove its broken and incomplete parts, and supplement the corresponding new medium. The service life should be explored according to the variety of different materials and replaced in time.
Reasons Affecting the Durability of Bead Mills
- Material viscosity: It is recommended to increase the material viscosity as much as possible in the allowable environment to reduce wear.
- Speed: The higher the speed of the dispersing shaft, the faster the wear.
- No-load: When cleaning the cylinder medium, try to shorten the time as much as possible, and do not drive empty before no material enters the cylinder.
- The dispersibility of the material itself: the high hardness of the material itself not only affects the life of the grinding medium but also affects the life of the cylinder and the dispersion disc.
In short, as long as you master the key points of using the medium of the horizontal bead mill and pay attention to it in daily operation, you can prolong the service life of the mill.
Hot sale Bead mill
• Easy installation of the bead mill machine: The best features of this bead mill machine are: You can easily install it wherever you want. This task is so simple, and effortless. And due to this feature, it is extremely popular among other equipment. You can find the bead mill working principle so effective, and you can perform all the mixing tasks effectively without adding so much effort. As this machine is very bulky and cheap, it needs only a few minutes to install. In this way, you can reduce the labor charges and other exhausting jobs. So, you can stay worry-free about how to install this machine? As the company has made this task easier for you.
• Efficient work performance of this bead mill machine: As we know, the bead mill working principle has been created in such a way that you can achieve higher and efficient work performance on this bead mill machine. If you are looking for quality and stable work, these bead mill machines are the best option to get a consistent mixture of any particular material. You can use this bead mill for paint, ink, and coating industries. And, it is a comfortable and easy method to perform all the mixing and dispersing activities without wasting so much time. So, here bead mill working process is so necessary to obtain the desired results for the company.
• Contains grinding media of 2-3 mm size: It is the necessary feature of the bead mill working process as it includes the grinding media. In this area, grinding and other dispersing activities take place that they turn into a fine mixture. You can use a bead mill for paint, ink, and coating industries, where mixing works have been done regularly. It contains grinding media of 2-3 mm size that is enough to transform all the material to a smooth and fine paste. For this purpose, bead mill manufacturers have added advanced technology to this machine to provide consistent and quality work performances for the company. In this way, you can get a higher productivity ratio. And you can reach the peak of the higher conversion rate. Thus, these bead mill machines are ideal for fabrication companies to get their desired goals with full efficacy.
• Easy operation of the bead mill machine: It is a great feature of this SMP Agitator bead mill machine as bead mill manufacturers create this bead mill machine with advanced technology. And, with this quality, the operation of this sand grinding mill is extremely comfortable. You do not need to call any professional to do the same, and you can do it yourself without adding so much effort. So, it is another best feature to consider about this bead mill machine.
• Easy to clean the bead mill machine: This sand grinding mill is remarkably best for the fabrication companies to enhance the overall growth and production. As we know, while we use any bead mill machine, we need to clean it so that we can get hygienic work performance. For this purpose, companies manufacture this bead mill machine in a way that you can clean it comfortably without making yourself exhausted. You can go through the bead mill pdf and other relative documents that provide you the guidelines of clean this bead mill machine.
• Easy to maintain the bead mill machine: Maintaining is also a matter of concern as it requires your time and money. For this purpose, you can check the bead mill pdf and manual provided by the company at the time of purchase. You can either contact the company or read the manual carefully to know all the information about the bead mill machine. And, you can find this process is extremely simple to perform. So, you can get this bead mill machine without spending so many amounts on it. And, in this way you can concentrate on the work performance of the company.
Also, you can use SMP Agitator bead mill in paint industry, ink, and other coating work companies to make all the mixing and grinding activities easier and more manageable. To get this bead mill machine, you search for those companies that deal in these machines and other equipment. For this purpose, you can get a quote or related other information about the bead mill machine.
Hydraulic TRH type
Hydraulic Three Roll Mill, which is a full hydraulic auto-controlling system equipment. 1- Cooling system: an individual cooling system for each roller. 2- hydraulic control: hydraulic control pressure blades, roller gaps, etc. 3- Optional installation：PLC system with SIEMENS touching screen, FRANLI engineer set formulas of grinding according to different viscosity materials.
Lab TRL Type
Lab three roll mill with PLC Touching Screen，which is widely used in medicine, ink, cosmetics, and electronics industries. Small size, digital number auto-operation. Which smarter, safer, and faster. Which is customized for different material requirements.
Vertical type for Grinding Powder
Also, we have a vertical three-roll mill for grinding powder and chocolate. We have 3 rollers, 4 rollers, and even 5 rollers, which are all vertical types. We export to the soap industry and chocolate companies.
Heating type
Franli also offers a heating hydraulic three roll mill for rubber, EVA, PVS, and color masterbatch. As this type of machine grinds high viscosity material, we specially design the gear quality. This type is been Heated by oil or steam. Franli three roll mill machine are full automatic PLC controlling, hydraulic system, stable operation, reliable quality. We choose the international brand parts. Standrad parts, ABB VFD, Siemens Motor, SKF or NSK bearings, SEW or Nord reducer. A roller is 45-55mm thickness of metal, cast steel. You can widely choose ceramic, alloy, granite rollers for your material. If you have several formulas of material, we can set up formulas in the PLC system, your workers only need to choose numbers on touching the screen, don’t need to waste time to adjust the rollers’ gap or the pressure of the blade.
About the feeding system, we have several kinds for different viscosity of the material. Such as a feeding pressure machine, also called an extruder machine. And feeding system is installed on the top with a single reducer motor. While if your material is a crazy high viscosity, and small batch production, we suggest that it’s better to feed material into rollers by manual scrapper.
Our package is a standard export wooden case, and our factory is close by shanghai port, fast delivery, and cheaper shipment. Welcome to connect with us. we will choose a suitable three roll mill for your material. Of course, you are welcomed to send us your material for the first trial before offering an order.
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FRANLI is specialized in offset ink full line production for 20+ years. Helped customer save the cost, save the man power, also save the space.
Offset Ink machine line
FRANLI is specialized in offset ink full line production for 20+ years. Helped customer save the cost, save the man power, also save the space.
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Guidelines For Bead Mill
Franli is the manufacture of horizontal bead mill, we have export more than 20+ countries for different industries. Here introduce our horizontal bead mill of disc type.
The composition of the Horizontal Bead Mill
The frame of Horizontal Bead Mill
The frame is used for bearing the bearing seat, the mixing shaft, the grinding cylinder, and the motor. The Horizontal Bead Mill frame has a compact structure, and the whole is welded with high-quality steel, which is stable and strong, ensuring the stability of the sand mill.
Double mechanical seal of horizontal bead mill
The horizontal bead mill adopts a double-end mechanical seal, which is used in conjunction with a sealing liquid tank to seal the grinding cylinder. The double end faces mechanical seal is equipped with a sealing liquid circulation system and dynamic and static sealing rings. The sealed tank is equipped with a cooling pipe, a liquid level float switch, a compressed air filter, a control valve, and a pressure switch.
The transmission system of the bead mill
The transmission structure adopts cast bearing seats, imported NSK or SKF bearings, wear-resistant oil seals, 40Cr main shaft quenching and tempering treatment, European-style pulleys, SPV belts, and the transmission bearings are cooled and lubricated by adding grease.
Grinding cylinder of bead mill
The grinding cylinder is a closed cylindrical shape with a built-in grinding system and separation system, which is a place for grinding beads to grind materials. The grinding cylinder has a double jacket and is connected with cooling water. There are interfaces for filling and discharging grinding media on the barrel.
Grinding system of bead mill
The grinding system of the sand mill WSD consists of a grinding disc and a spacer mounted on a metal spindle, which is used to transfer energy to the grinding beads. The material of the grinding disc and the spacer is determined according to the nature of the material. It can be made of special wear-resistant steel, and the steel frame is covered with polymer materials. The grinding system of the WSD sand mill is relatively slender and the linear speed is appropriate, which can achieve fine grinding, concentrated particle size distribution, and high grinding efficiency.
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FRANLI is specialized in offset ink full line production for 20+ years. Helped customer save the cost, save the man power, also save the space.
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The FRANLI engineering company, offer the full set of UV INK Production Line, we can make the full drawing according with your factory size, formulas, weather and safety system.
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