Powder Ribbon Mixer: Dry Solid and Semi-Solid
Ribbon Blender
Powder ribbon mixers are versatile machines used in various industries, including pharmaceutical, chemical, cosmetics, food, and agricultural industries. They are used to mix dry solid and semi-solid raw materials such as powders, pastes, and dried granules.
Advantages of Ribbon Blender
- fast and efficient
- safe and stable
Application: chemical, pesticide, dye, medicine, feed, fertilizer, metallurgy, mining, food, plastic, additives, and other industries.
Powder ribbon mixers are efficient and flexible light-duty machinery that can mix materials with varying bulk densities. They are also adaptable to batch or continuous mixing.
Design and Construction of Powder Ribbon Mixer
The horizontal ribbon mixer consists of a transmission part, a U-shaped barrel, and a double-layer ribbon mixer. The shell of the ribbon mixer blender is designed in a U shape, with a rotating agitator located in the center of the shell. The bulk materials are efficiently mixed in two directions via a convective movement aided by the agitator’s double helix design.
The construction of the different parts of the machine is carefully carried out with consideration to the features that are exposed to the materials. This helps to reduce the level of contamination of the product. The main parts of the ribbon mixer are constructed with stainless steel, which undergoes refining methods such as polishing, mirror polishing, sandblasting, and wiredrawing.
Parts of Powder Ribbon Mixer
The main parts of the powder ribbon mixer include:
- Transmission Part: This part consists of a motor, reducer, and belt drive system. The motor provides the power to drive the agitator, while the reducer reduces the speed of the motor to the required mixing speed. The belt drive system transmits the power from the motor to the reducer.
- U-shaped Barrel: This is the shell of the ribbon mixer blender, designed in a U shape. It is where the bulk materials are mixed.
- Double-layer Ribbon Mixer: This is the agitator located in the center of the shell. It is designed with a double helix to efficiently mix the bulk materials in two directions via a convective movement.
- Pneumatic Valve: This is a valve used to discharge the mixed materials from the mixer.
How Powder Ribbon Mixer Works
The ribbon blender mixer works by using the agitator’s double helix design to efficiently mix the bulk materials in two directions via a convective movement. The outer ribbon brings material from the sides to the center, while the inner ribbon pushes material from the center to the sides.
The ribbons are designed to have precise gap tolerances between the walls of the mixer. In some instances, they can even be designed with soft material wipers to help keep the product from building up on the sides.
The drive mechanism often consists of a belt drive for the powder transmission between the motor and gearbox. This arrangement would use a system of flexible belts and pulleys to produce the desired speed and torque required for the specific mixing application.
Advantages of Powder Ribbon Mixer
The powder ribbon mixer machine offers several advantages, including:
Efficiency: The machine is highly efficient in delivering smooth results at the end of the process.
Versatility: The machine is versatile and can handle all kinds of powder or granule mixing. It is widely applied in food, pharmaceuticals, chemicals, and other industries.
Full Discharge: The machine is capable of full discharge via a centrally located discharge port. By running the mixer at a low speed, the product can be easily pushed back and forth until the mixing vessel is nearly empty.
Customizable: The machine can be customized to speed adjustable by installing a frequency converter. Loading systems such as stairs for small model mixers, working platforms with steps for larger model mixers, or screw feeders for automatic loading are all available.
Powder ribbon mixers are versatile machines used in various industries to mix dry solid and semi-solid raw materials such as powders, pastes, and dried granules. They are efficient and flexible light-duty machinery that can mix materials with varying bulk densities. The machine’s design and construction are carefully carried out with consideration to the features that are exposed to the materials to reduce the level of contamination of the product. The main parts of the ribbon mixer are constructed with stainless steel, which undergoes refining methods such as polishing, mirror polishing, sandblasting, and wiredrawing. The machine works by using the agitator’s double helix design to efficiently mix the bulk materials in two directions via a convective movement. The powder ribbon mixer machine offers several advantages, including efficiency, versatility, full discharge, and customizability.
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Guidelines For Ribbon blender
Ribbon blenders are essential equipment in various industries where the quality and consistency of the final product are critical factors. They are highly efficient, customizable, and reliable mixing solutions that offer unsurpassed performance and versatility. By integrating a ribbon blender into your production line, you can ensure consistent and reliable product quality, increased productivity, and reduced manufacturing costs.
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