Extruder
The extruder is matching equipment with a planetary mixer or a multi-functional mixer. Its function is to discharge or sub-pack the high-viscosity materials produced by the mixer and fill the hydraulic filling equipment with certain fluid materials. It is especially suitable for It is used for pressure filling of viscous materials, and has the characteristics of simple structure and convenient operation.
Advantages of Extruder：
- The pressure in the hydraulic cylinder can be adjusted arbitrarily
- The piston rod can stay at any position, and can work continuously under the condition of maintaining and stabilizing pressure
- The design is strict so that the material does not return to the outside
- It has the characteristics of simple structure and convenient operation
- Optional configuration
Application
Coating
Cosmetic
Battery
Graphite
Agrochemistry
Adhesives
Hot sale Multi-Shaft Mixer
• Easy installation of the bead mill machine: The best features of this bead mill machine are: You can easily install it wherever you want. This task is so simple, and effortless. And due to this feature, it is extremely popular among other equipment. You can find the bead mill working principle so effective, and you can perform all the mixing tasks effectively without adding so much effort. As this machine is very bulky and cheap, it needs only a few minutes to install. In this way, you can reduce the labor charges and other exhausting jobs. So, you can stay worry-free about how to install this machine? As the company has made this task easier for you.
• Efficient work performance of this bead mill machine: As we know, the bead mill working principle has been created in such a way that you can achieve higher and efficient work performance on this bead mill machine. If you are looking for quality and stable work, these bead mill machines are the best option to get a consistent mixture of any particular material. You can use this bead mill for paint, ink, and coating industries. And, it is a comfortable and easy method to perform all the mixing and dispersing activities without wasting so much time. So, here bead mill working process is so necessary to obtain the desired results for the company.
• Contains grinding media of 2-3 mm size: It is the necessary feature of the bead mill working process as it includes the grinding media. In this area, grinding and other dispersing activities take place that they turn into a fine mixture. You can use a bead mill for paint, ink, and coating industries, where mixing works have been done regularly. It contains grinding media of 2-3 mm size that is enough to transform all the material to a smooth and fine paste. For this purpose, bead mill manufacturers have added advanced technology to this machine to provide consistent and quality work performances for the company. In this way, you can get a higher productivity ratio. And you can reach the peak of the higher conversion rate. Thus, these bead mill machines are ideal for fabrication companies to get their desired goals with full efficacy.
• Easy operation of the bead mill machine: It is a great feature of this SMP Agitator bead mill machine as bead mill manufacturers create this bead mill machine with advanced technology. And, with this quality, the operation of this sand grinding mill is extremely comfortable. You do not need to call any professional to do the same, and you can do it yourself without adding so much effort. So, it is another best feature to consider about this bead mill machine.
• Easy to clean the bead mill machine: This sand grinding mill is remarkably best for the fabrication companies to enhance the overall growth and production. As we know, while we use any bead mill machine, we need to clean it so that we can get hygienic work performance. For this purpose, companies manufacture this bead mill machine in a way that you can clean it comfortably without making yourself exhausted. You can go through the bead mill pdf and other relative documents that provide you the guidelines of clean this bead mill machine.
• Easy to maintain the bead mill machine: Maintaining is also a matter of concern as it requires your time and money. For this purpose, you can check the bead mill pdf and manual provided by the company at the time of purchase. You can either contact the company or read the manual carefully to know all the information about the bead mill machine. And, you can find this process is extremely simple to perform. So, you can get this bead mill machine without spending so many amounts on it. And, in this way you can concentrate on the work performance of the company.
Also, you can use SMP Agitator bead mill in paint industry, ink, and other coating work companies to make all the mixing and grinding activities easier and more manageable. To get this bead mill machine, you search for those companies that deal in these machines and other equipment. For this purpose, you can get a quote or related other information about the bead mill machine.
Hydraulic TRH type
Hydraulic Three Roll Mill, which is a full hydraulic auto-controlling system equipment. 1- Cooling system: an individual cooling system for each roller. 2- hydraulic control: hydraulic control pressure blades, roller gaps, etc. 3- Optional installation：PLC system with SIEMENS touching screen, FRANLI engineer set formulas of grinding according to different viscosity materials.
Lab TRL Type
Lab three roll mill with PLC Touching Screen，which is widely used in medicine, ink, cosmetics, and electronics industries. Small size, digital number auto-operation. Which smarter, safer, and faster. Which is customized for different material requirements.
Vertical type for Grinding Powder
Also, we have a vertical three-roll mill for grinding powder and chocolate. We have 3 rollers, 4 rollers, and even 5 rollers, which are all vertical types. We export to the soap industry and chocolate companies.
Heating type
Franli also offers a heating hydraulic three roll mill for rubber, EVA, PVS, and color masterbatch. As this type of machine grinds high viscosity material, we specially design the gear quality. This type is been Heated by oil or steam. Franli three roll mill machine are full automatic PLC controlling, hydraulic system, stable operation, reliable quality. We choose the international brand parts. Standrad parts, ABB VFD, Siemens Motor, SKF or NSK bearings, SEW or Nord reducer. A roller is 45-55mm thickness of metal, cast steel. You can widely choose ceramic, alloy, granite rollers for your material. If you have several formulas of material, we can set up formulas in the PLC system, your workers only need to choose numbers on touching the screen, don’t need to waste time to adjust the rollers’ gap or the pressure of the blade.
About the feeding system, we have several kinds for different viscosity of the material. Such as a feeding pressure machine, also called an extruder machine. And feeding system is installed on the top with a single reducer motor. While if your material is a crazy high viscosity, and small batch production, we suggest that it’s better to feed material into rollers by manual scrapper.
Our package is a standard export wooden case, and our factory is close by shanghai port, fast delivery, and cheaper shipment. Welcome to connect with us. we will choose a suitable three roll mill for your material. Of course, you are welcomed to send us your material for the first trial before offering an order.
Related production lines
Offset Ink machine line
FRANLI is specialized in offset ink full line production for 20+ years. Helped customer save the cost, save the man power, also save the space.
Offset Ink machine line
FRANLI is specialized in offset ink full line production for 20+ years. Helped customer save the cost, save the man power, also save the space.
Offset Ink machine line
FRANLI is specialized in offset ink full line production for 20+ years. Helped customer save the cost, save the man power, also save the space.
Offset Ink machine line
FRANLI is specialized in offset ink full line production for 20+ years. Helped customer save the cost, save the man power, also save the space.
Guidelines For multi-shaft mixer
FRANLI customized different kinds of multi-shaft mixers for more than 300+ customers. This kind of machine works in the coating industry, medicine industry, cosmetic industry, and other high technology chemical industries.
The extruder is in the form of a single-cylinder type, double-cylinder type, and triple-cylinder lifting cylinder, which is controlled by a torque motor. The material is conveyed from the outlet ball valve on the pressing plate or the outlet at the bottom of the barrel to the pipeline, so as to realize various forms of subcontracting or filling of the material.
The composition principle of the extruder
The extruder is composed of a frame, a lifting frame, an oil cylinder, a pressure plate, a hydraulic system, and an electric control box. The frame and the lifting frame are closed-welded structures of section steel, and the size ratio is appropriate, balanced, and stable. Corresponding oil cylinders are configured according to different types of presses, which are reliable in operation and reasonable in structure. The hydraulic system consists of a motor, a gear pump, a relief valve, and an electromagnetic reversing valve. By operating the electromagnetic reversing valve or the manual reversing valve handle, the oil cylinder can be controlled to drive the pressure plate to complete the pressing material and the return stroke of the pressure plate. Platen
The hydraulic extruder is composed of the base plate, barrel positioning, hydraulic cylinder, beam, motor, gear pump, pressing plate, electric control box, etc.
The hydraulic cylinder can be adjusted arbitrarily within the pressure range of 0-20MPa at all levels, the piston rod can stay at any position, and can work continuously under pressure keeping and constant pressure; device) so that the material does not come back to the outside, and the material in the container can be exhausted and not retained; the lifting support is hydraulically lifted to the top position, which is convenient for the operator to pack and work, and has the characteristics of simple structure and convenient operation.
Features of the extruder
Power supply: 380V, 50HZ, or according to customer requirements
Contact material: SS304 stainless steel SS316L stainless steel
Viscosity range: 1000-3000000cps
Pressing method: barrel lift type, barrel fixed type
The extruder is divided into a lifting type with a barrel and a fixed type.
1. Easy to operate and safe
The equipment uses the oil cylinder as a lifting actuator, with a control valve to control the extruder to rise, stop, and descend, with simple operation and high stability; If the barrel is displaced during work and causes a safety accident, an interlocking device can be set to prevent misoperation.
2. Wide range of adaptation and high discharge efficiency
The extruder can automatically press high-viscosity materials to the next process within a few minutes, and process non-flowable materials with a viscosity ranging from tens of thousands to millions of CPS; the use of multiple interchangeable containers and presses can greatly improve the equipment usage.
3. The discharge is clean
The extruder is equipped with a sealing ring that matches the barrel. During the extrusion process, the sealing ring is close to the wall of the barrel, and there is no residue on the wall.
4. Strong non-standard
Various types of non-standard products can be customized, such as explosion-proof type, and vacuum type; according to the discharge form and the height of the discharge port, the lifting extruder with a barrel can be customized, and the material can be customized SS316L stainless steel according to requirements.
How to use the extruder
Instructions:
1. Move the mixing barrel containing the material to the front of the hydraulic extruder, and push it into the position along the track on the lifting plate.
2. Press the up button of the kettle body to make the bottom of the mixing tank exceed the V-shaped positioning point on the U-shaped frame, insert the positioning pin, and pin the kettle body.
3. Open the air release valve of the pressure plate, press the down button of the kettle body, release the gas, close the valve, and the material will be extruded from the discharge port under the kettle body.
4. The working pressure and system pressure of the hydraulic system of the machine:
5. The total pressure and discharge speed of the machine is determined by the system pressure (but the system pressure cannot exceed its maximum value). Hydraulic oil should be replaced regularly according to the usage of the equipment.
Related production lines
Offset Ink machine line
FRANLI is specialized in offset ink full line production for 20+ years. Helped customer save the cost, save the man power, also save the space.
Offset Ink, UV Ink machine line
The FRANLI engineering company, offer the full set of UV INK Production Line, we can make the full drawing according with your factory size, formulas, weather and safety system.
PCB INK Machine line
FRANLI supplies all equipments for the production of PCB inks, from the powder feeding station to the filling part.
EW-pesticide line
The EW production line mainly mixes raw materials, solvents, and emulsifiers through a reactor (oil-based).
SL_EC pesticide line
The EC production line is mainly composed of an agitator mixer, bag filter, filling machine, etc.
Automotive Paint machine line
The automotive paint machine line is mainly for the production and grinding of automotive paint, Automotive paint has many layers, such as Primer/electrophoretic layer, Medium coat, Colored coat, and Clearcoat.
Digital Ink machine line
Franli has professional experience for digital ink machine line, we offered hundreds customers to expand production, or build up new project.
