High Shear Mixer: An Essential Tool for Efficient Mixing

High Shear Mixers

A high shear mixer is a device that is used to mix, emulsify, disperse, and homogenize materials. It is a versatile tool that can be used in a variety of industries such as food, pharmaceuticals, cosmetics, and chemical manufacturing.

Details of High Shear Mixer

Suitable for the material before the process
Small energy consumption
Large capacity
Certain self-suction and low lift transport function

Application: Paint, Adhesive, Battery, Pharmaceutical industry, Cosmetic

In the world of industrial mixing, a high shear mixer is a tool that has revolutionized the way materials are mixed.

How the high shear mixer works

In its container, it is equipped with a high-speed rotating rotor and a shearing head of the stator, which has strong crushing, dispersing, and emulsifying capabilities. When the material is subjected to the axial suction generated by the shearing head, it is thrown out of the stator hole to form a turbulence Streamline, so as to achieve cyclic shearing action. The low-speed mixer makes the material move radially and axially, enhances the circulation mixing and shearing function, makes the whole mixing process work without dead ends, and has the characteristics of uniform emulsification. The high-shear mixer can be used in conjunction with the assembly line process.

The high shear mixer uses a rotor and stator system to create a high-velocity flow of materials through the mixing chamber. The rotor is a high-speed rotating blade that creates a powerful suction force, which draws the materials into the mixing chamber. The stator, on the other hand, is a stationary blade that is designed to create a shearing force that breaks down the materials into smaller particles.

Structural features of high shear mixer

The high-shear mixer is composed of a container, a reducer, an agitator, an emulsifier, etc. The high-speed rotor and stator are closely matched to finally crush and emulsify the particles, while the low-speed agitator has various styles and structures, such as blade type, frame type, and anchor formula, to assist each other to stir and emulsify. Users can also choose a suitable agitator according to the material characteristics, or according to the engineer’s instructions.

One of the key benefits of using a high shear mixer is that it can mix materials quickly and efficiently. The high-velocity flow of materials through the mixing chamber ensures that the materials are mixed thoroughly and evenly. This results in a more consistent product that meets the desired specifications.

Advantages of High Shear Mixers

1. It can be applied to any wet material that needs to be stirred, homogenized, crushed, suspended and dissolved;
2. It is especially suitable for the preliminary work of processing materials (emulsification, dispersion, etc.);
3. The high-shear mixer has a large amount of processed materials and extremely low energy consumption, which is especially suitable for industrialized continuous production;
4. It has the function of two-way suction, which can carry out ultra-fine dispersion and emulsification of materials, and has high shear efficiency;
5. For the processed materials, the particle distribution range is narrow and the uniformity is good;
6. High-shear mixers are highly representative in terms of time saving, high efficiency, and energy saving, and they also have the characteristics of high production efficiency;
7. Users can assemble and disassemble it by themselves, and can get started with simple operation, and it is easy to clean, which can meet the needs of CIP cleaning in different occasions;
8. The high-shear mixer has the working characteristics of no dead angle, and can stir and emulsify the materials in all aspects, and 100% of the materials are dispersed and emulsified;
9. The rotor and stator have a precise fit, and the rotor and stator of the working head are manufactured by forging;
10. The high-shear mixer can also be designed as hydraulic, pneumatic lifting or tank top installation;
11. It has low noise, stable operation and convenient maintenance.

Another benefit of using a high shear mixer is that it can be used to create emulsions and dispersions. Emulsions are mixtures of two or more immiscible liquids, such as oil and water, that are stabilized by an emulsifying agent. Dispersions, on the other hand, are mixtures of two or more solids that are evenly distributed throughout a liquid. High shear mixers are capable of creating stable emulsions and dispersions that have a uniform particle size distribution.

High shear mixers are also ideal for creating homogenized products. Homogenization is the process of reducing the size of particles in a material to create a uniform product. High shear mixers are capable of reducing the size of particles to a few microns, resulting in a smooth and consistent product.

a high shear mixer is an essential tool for efficient mixing in a variety of industries. Its ability to mix materials quickly and efficiently, create stable emulsions and dispersions, and homogenize products makes it a versatile tool that can help increase productivity and improve product quality. If you are in the market for a high shear mixer, be sure to choose a reputable manufacturer that can provide you with a high-quality product that meets your specific needs.

As a professional high shear mixer manufacturer, FRANLI has provided a complete set of mature equipment for related machines and production lines for more than 60 countries and thousands of industries in the world, and in Russia, Turkey, Spain, Brazil, Malaysia, Indonesia, and other regions, it has provided many An enterprise establishes related production lines.

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Guidelines For High Shear Mixer

The mixing device of the high shear mixer is a rotor with four blades, which rotates at a high speed in a stationary stator to complete the entire stirring and mixing process.