HSD High Speed Disperser: Composition and Construction
HSD High Speed Disperser
The high speed disperser is mainly composed of the fuselage, the transmission device, the dispersing shaft, the dispersing disc, the hydraulic system, and the electrical control cabinet. The ordinary type, the semi-explosion-proof type, and the full-explosion-proof type can also be selected according to the actual production needs.
Details of High Speed Disperser
- Height limit switch
- Container clamping device
- Speed Automatic
- Vacuum equipment
- Scraper
- Swiveling device
Application: Paint, Adhesive, Battery, Pharmaceutical industry, Cosmetic
The fuselage serves as the torso of the high speed disperser, which supports components such as the transmission device, the dispersing shaft, the dispersing disc, and the motor. It is also equipped with a hydraulic lifting device and a rotating device. Generally, the floor type does not need to use a rotatable model, but in this way, the dispersing disc of the high speed disperser can be lifted and lowered, and it can also be rotated 360° around the center of the fuselage column. One machine with two cylinders, one machine with three cylinders, and one machine with four cylinders is relatively practical.
The composition of the high speed disperser
Hydraulic lifting device for high speed disperser
It is mainly driven by the high-pressure engineering oil cylinder fixed in the column. The hydraulic oil is supplied by the oil pump in the hydraulic station, injected into the hydraulic oil cylinder through the solenoid valve and the stroke throttle valve, and then pushes to the cylinder body to rise. When descending, it descends by itself by relying on the self-weight of the fuselage to discharge oil, and the descending speed can be adjusted according to the actual safety production standards.
Transmission parts of high speed disperser
In the transmission box of the fuselage, the main drive wheel of the motor drives the driven wheel through the three-stage V-belt drive, to realize the rotation of the dispersion shaft to drive the dispersion disc.
Dispersing part device for high speed disperser
The conventional dispersing shaft is a flexible shaft, which is made of chrome-plated alloy, is driven to rotate by the belt of the driven wheel, and is supported by the bearing seat. At present, the most used impeller is the sawtooth dispersing disc, which is made of 304 stainless steel plate.
The electrical control system of high speed disperser
In the previous electrical control program, when the main motor was running, the pump motor could not run, and when the pump motor was running, the main motor could not run. The current control box program is universal, that is, the pump motor can still run when the main motor is running. It is suitable for stirring, mixing, and dispersing in the production of various fluid chemical products. The electrical configuration can be equipped with ordinary type and explosion-proof types according to user needs.
The high speed disperser is equipped with an automatic steering function. The whole machine is installed on a steel structure platform or a concrete floor. Generally, one machine is equipped with multiple cylinders. If it is simply manually turned, it is cumbersome and unsafe. Therefore, Now the automatic steering function has been widely used by the general public. When the cylinder needs to be changed after finishing a cylinder of material, press the machine up button to escape from the cylinder port, drive the gear to rotate through the motor, make the transmission box return to the limited position, and then press the down button to enter the operation of another cylinder. The configuration of double guide rods makes the machine more stable and does not shake when running.
The high speed disperser is suitable for mass production. To better exert the equipment performance, a high speed disperser can be equipped with 2-4 cylinders, or 2 high speed dispersers can be equipped with 6 cylinders, commonly known as one machine with three cylinders, which are operated in sequence, and one machine with three cylinders is also The three cylinders can be evenly distributed, and the steering positioning also needs to fall precisely to the middle of the cylinders.
The high speed disperser adopts the form of frequency conversion speed regulation. When the high speed disperser is working, it generally needs to run at a low speed when the powder is first added, to prevent the dust inside from flying. Because of the large capacity, the powder and the liquid material are not completely mixed at the beginning.
At this time, the viscosity of the material is also the largest, so it is very necessary to mix uniformly at low speed and then shear at high speed. The previous speed regulation methods of high speed dispersers include electromagnetic speed regulation, two-speed, three-speed, and frequency conversion speed regulation. At present, frequency conversion speed regulation is mostly used. Frequency conversion speed regulation is to change the frequency of the power supply through the frequency converter, thereby changing the speed of the AC asynchronous motor. The inverter used in high speed disperser has the advantages of small starting current, smooth control, convenient use, and energy saving.
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Guidelines For High Speed DIsperser
We produce a high-speed disperser according to the industrial standard, Franli HSD’s frame is bigger than the marketing machine, the blade is double layers, hydraulic part is an engineering oil tank, which is more stable lifting up and down. The operation box for Water-based material is stainless steel, which also has ex-proof operation for solvent based material.
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