Sigma Mixer Machine
The sigma mixer machine is a device that produces a strong shearing action by a pair of cooperating and rotating blades, so that semi-dry or rubbery viscous plastic materials can be uniformly mixed and stirred.Sigma mixer machine is the ideal equipment for mixing, kneading, crushing, dispersing, and re-polymerizing various high-viscosity elastoplastic materials.
Sigma mixer machines are divided into three categories: ordinary type, pressure type, and vacuum type. There are two heating methods, electric and steam, and water cooling to choose from. The discharge methods of the sigma mixer machine include hydraulic tilting cylinder dumping, manual dumping, ball valve discharging, and screw. Extrusion type, etc., the parts in contact with the material are made of stainless steel or carbon steel, which can ensure the purity and quality of the product. The sigma mixer machine adopts like “Z” type double paddle stirring, which can make the materials react quickly and mix uniformly.
Advantages of Sigma Mixer Machine：
- low grinding fineness
- Wide range of applications
- high working efficiency
Application
Coating
Cosmetic
Battery
Graphite
Agrochemistry
Adhesives
Hot sale Kneader
• Easy installation of the bead mill machine: The best features of this bead mill machine are: You can easily install it wherever you want. This task is so simple, and effortless. And due to this feature, it is extremely popular among other equipment. You can find the bead mill working principle so effective, and you can perform all the mixing tasks effectively without adding so much effort. As this machine is very bulky and cheap, it needs only a few minutes to install. In this way, you can reduce the labor charges and other exhausting jobs. So, you can stay worry-free about how to install this machine? As the company has made this task easier for you.
• Efficient work performance of this bead mill machine: As we know, the bead mill working principle has been created in such a way that you can achieve higher and efficient work performance on this bead mill machine. If you are looking for quality and stable work, these bead mill machines are the best option to get a consistent mixture of any particular material. You can use this bead mill for paint, ink, and coating industries. And, it is a comfortable and easy method to perform all the mixing and dispersing activities without wasting so much time. So, here bead mill working process is so necessary to obtain the desired results for the company.
• Contains grinding media of 2-3 mm size: It is the necessary feature of the bead mill working process as it includes the grinding media. In this area, grinding and other dispersing activities take place that they turn into a fine mixture. You can use a bead mill for paint, ink, and coating industries, where mixing works have been done regularly. It contains grinding media of 2-3 mm size that is enough to transform all the material to a smooth and fine paste. For this purpose, bead mill manufacturers have added advanced technology to this machine to provide consistent and quality work performances for the company. In this way, you can get a higher productivity ratio. And you can reach the peak of the higher conversion rate. Thus, these bead mill machines are ideal for fabrication companies to get their desired goals with full efficacy.
• Easy operation of the bead mill machine: It is a great feature of this SMP Agitator bead mill machine as bead mill manufacturers create this bead mill machine with advanced technology. And, with this quality, the operation of this sand grinding mill is extremely comfortable. You do not need to call any professional to do the same, and you can do it yourself without adding so much effort. So, it is another best feature to consider about this bead mill machine.
• Easy to clean the bead mill machine: This sand grinding mill is remarkably best for the fabrication companies to enhance the overall growth and production. As we know, while we use any bead mill machine, we need to clean it so that we can get hygienic work performance. For this purpose, companies manufacture this bead mill machine in a way that you can clean it comfortably without making yourself exhausted. You can go through the bead mill pdf and other relative documents that provide you the guidelines of clean this bead mill machine.
• Easy to maintain the bead mill machine: Maintaining is also a matter of concern as it requires your time and money. For this purpose, you can check the bead mill pdf and manual provided by the company at the time of purchase. You can either contact the company or read the manual carefully to know all the information about the bead mill machine. And, you can find this process is extremely simple to perform. So, you can get this bead mill machine without spending so many amounts on it. And, in this way you can concentrate on the work performance of the company.
Also, you can use SMP Agitator bead mill in paint industry, ink, and other coating work companies to make all the mixing and grinding activities easier and more manageable. To get this bead mill machine, you search for those companies that deal in these machines and other equipment. For this purpose, you can get a quote or related other information about the bead mill machine.
Hydraulic TRH type
Hydraulic Three Roll Mill, which is a full hydraulic auto-controlling system equipment. 1- Cooling system: an individual cooling system for each roller. 2- hydraulic control: hydraulic control pressure blades, roller gaps, etc. 3- Optional installation：PLC system with SIEMENS touching screen, FRANLI engineer set formulas of grinding according to different viscosity materials.
Lab TRL Type
Lab three roll mill with PLC Touching Screen，which is widely used in medicine, ink, cosmetics, and electronics industries. Small size, digital number auto-operation. Which smarter, safer, and faster. Which is customized for different material requirements.
Vertical type for Grinding Powder
Also, we have a vertical three-roll mill for grinding powder and chocolate. We have 3 rollers, 4 rollers, and even 5 rollers, which are all vertical types. We export to the soap industry and chocolate companies.
Heating type
Franli also offers a heating hydraulic three roll mill for rubber, EVA, PVS, and color masterbatch. As this type of machine grinds high viscosity material, we specially design the gear quality. This type is been Heated by oil or steam. Franli three roll mill machine are full automatic PLC controlling, hydraulic system, stable operation, reliable quality. We choose the international brand parts. Standrad parts, ABB VFD, Siemens Motor, SKF or NSK bearings, SEW or Nord reducer. A roller is 45-55mm thickness of metal, cast steel. You can widely choose ceramic, alloy, granite rollers for your material. If you have several formulas of material, we can set up formulas in the PLC system, your workers only need to choose numbers on touching the screen, don’t need to waste time to adjust the rollers’ gap or the pressure of the blade.
About the feeding system, we have several kinds for different viscosity of the material. Such as a feeding pressure machine, also called an extruder machine. And feeding system is installed on the top with a single reducer motor. While if your material is a crazy high viscosity, and small batch production, we suggest that it’s better to feed material into rollers by manual scrapper.
Our package is a standard export wooden case, and our factory is close by shanghai port, fast delivery, and cheaper shipment. Welcome to connect with us. we will choose a suitable three roll mill for your material. Of course, you are welcomed to send us your material for the first trial before offering an order.
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FRANLI is specialized in offset ink full line production for 20+ years. Helped customer save the cost, save the man power, also save the space.
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FRANLI is specialized in offset ink full line production for 20+ years. Helped customer save the cost, save the man power, also save the space.
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Guidelines For Sigma Mixer Machine
Can you use the kneader mixer for different applications? Do you have a clear idea about how the kneading mixer works? There is more demand for disperser and mixer mixers to save the cost of the raw materials. The customers can try to preserve the human cost if they can find the suitable kneader of their choice. The best customer services are offered to the users, so there is no need to compromise on the quality of the twin-screw kneader. It is possible to find a safe working design if you are interested in opting for the best kneader mixer.
The sigma mixer machine is the commonly used mixer that offers a stronger viscosity. The object here illustrates the architectural, operational, purposeful work of the efficiency of the sigma mixers available in the industry. The one that is considered here is the dissimilar substitution that is planned for this mixer here. One of the highly recognizable uses of this mixer here is in terms of the heavier viscosity of the tools to mix involves the reflexology. It constitutes the member for the double arm sigma mixer that is used here.
Double Arm Kneader Mixers
These mixers are generally qualified to bear with the two sets of mixing blades that are positioned in the horizontal in the form of W for the sigma mixer machine. It bears the variety of the blade shape that has evolved through the ages here, each of which is quite appropriate for the scrupulous kind of conformity here. The styles that are most commonly used for the knives here are the ones that are spiral blade, nabbed blade, masticator blade, or the sigma blade, along with the shredder blade. The blades here perform the gyratory motion that is either peripheral to each other or even with the blades that lie within the furrow stretching at the exterior. The blades of the sigma mixer machine here move at similar or different speeds towards each other, even at the near clearances where these blades go over the walls of the container among each other, resulting in the most noted homogenous mixes.
Sigma mixer machine blade
It is extremely important in terms of supporting the oblique or the tangential movements of the chemical present within this sigma mixer that can manage the acidic nature of the products. The geometry, along with the design for the sigma blades, is meant for drawing, shearing, kneading, coursing as well as folding over the glutinous mass of the material through the blade manipulations beside the trough ends of the mixer. It mainly depends on the blade with the hack-peripheral or even the overlap to the blade replacement rate forming a ratio.
Tangential and Overlapping Blade Action of the sigma mixer machine
The front blade here mainly moves faster compared to the back of the blade that is more often in the ratio of 3:2 that lies within the horizon of the blades here that can plan in flapping in the trough. These peripheral blades are commonly used for the greater viscosity of the materials that include many.
It goes beyond the burden of the container in terms of the overlapping strategy. It is of great importance that the skilled position of both the blades should not be affected due to the exploit to overlap each other, resulting in both the blades to flat at a similar speed. The materials that are flowing freely or even traveling down stealthily into the blades vary here, making use of the motion of the overlapping blades of the sigma mixer machine.
Operation of Sigma Mixer Machine
The material here is considered to be loaded at the top of the container bearing over the side that is distinctively at 40 to 65% of the complete volumetric capacity of this machine that works in this process. The blade substitutes the characteristics affected through the severe-duty drive system that mainly consists of the engine, gears, coupling along with the gearbox. The tip speed of the sigma blender is adequate, mainly ranging to about 60 meters each minute. Mixing might be allowed at the average set of temperatures even under the conditions that are unhealthy subjecting to the heat. The trough of the mixer here can offer jackets for transmitting the cold or hot media here for maintaining the required situation of the temperature of the sigma mixer machine.
Sigma Kneader and Contra Rotating Mixer
These are considered as the best alternative in regards to the requirements for upsetting the microorganisms on a greater voluminous scaling. It is also considered workable additionally to meet up with such materials that can be prepared. These should be subjected easily to the activities of the stator rotor sharp edge gatherings, including the cutting edge blender and even the paddle blender. The last would be the machines that can beat in regards to meet with the ability to process over the volumes of materials as the dabbing process can sort to develop winding up in distinctively commendable options at the most for the sigma mixer machine.
The contra-rotating mixer is the other kind that is considered the best for use. Several of the enterprises are depending on the general adequacy of the high-weight homogenizer hardware in regards to the creation that is coveted to the emulsions and homogenous materials as with the outcomes through the sigma mixer machine is of constant preparations to meet with the prerequisites that are fancied.
Several of the processing operations are in need to blend the high-viscosity materials. There would be no answers that would depend on the coordination of the application to the much fitting of the blender here. You can simply head for the graph and select to have an application along with the thickness for locating the suited blender outline here. Higher the thickness here used for blending, greater would be the craftsmanship included here and not the basic science.
There is a massive range of sigma mixer manufacturers that are being manufactured and supplied by reputed companies like Franli as they are required by various industries. There are machines that have applications in terms of mixing several materials. You will surely come across various kinds of designs that are available on the basis of the process required for the individuals that include the jacket for heating and cooling along with the extruder system for the discharge of the materials along with the formation of dying for the finished product with the top cover and automated tilting of the bowl.
You are sure to get all the functionalities you are looking for in the sigma mixer machine. It is made out of high-grade steel that is sure to provide you extreme benefits and productivity while making use of it at the industrial range.
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