Double Planetary Mixer

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The double planetary mixer is mainly used for the dissolution, mixing, and mixing of high-density materials. It is applicable in many fields and is supported by many factories. For example, polymer lithium-ion battery fluids, inks, pigments, cosmetics, ointments, chemicals, food, pesticides, adhesives, etc., can well solve the mixing, reaction, dispersion, dissolution, averaging, emulsification, and other processes of materials.

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In daily life, our common types of dual planetary mixers are paddle type, twist type, claw type, and frame type. They are equipped with low-speed stirring parts and high-speed stirring parts, and there are some differences in the way they rotate:

The low-speed mixing part adopts planetary gear rotation, and the mixing blade of the machine itself rotates with the rotation of the machine, which can ensure the all-around mixing of the materials so that the materials can achieve the desired effect in a short time.

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Double planet mixer

Double planet mixer is a new type of mixing equipment with high performance, high speed, easy cleaning, and maintenance. The two agitators of the equipment revolve around the axis while rotating.

Laboratory Double Planetary Mixer

Laboratory double planetary mixer is a kind of non-standardized strong mixing and mixing equipment developed by FRANLI for universities, research institutes, and factory laboratories.

Vacuum Double Planetary Mixer

A Vacuum double planetary mixer is an essential part of any industry to mixing particular material. A double planetary mixer contains two blades that help mix by revolving on their axis in the vessel.

Guidelines For Double Planetary Mixer

Double planet mixer is a new type of mixing equipment with high performance, high speed, easy cleaning, and maintenance. The two agitators of the equipment revolve around the axis while rotating. The agitators are selected according to the viscosity of materials and process characteristics. The common agitators include paddle type, twist type, claw type, and frame type, which have good mixing, reaction, kneading, and dissolution functions;

Key Components of Double Planetary Mixers

Double planetary mixers consist of several key components that work together to ensure efficient and consistent mixing. These components include:

1. Mixing Vessel or Bowl

The mixing vessel or bowl is the central component where the raw materials are loaded and mixed. It can be made of various materials, such as stainless steel, carbon steel, or specialized alloys, depending on the application and the materials being processed.

2. Planetary Blades

The planetary blades are the primary mixing elements in a double planetary mixer. These blades rotate on their own axes while simultaneously revolving around the central axis of the mixing vessel. The design and configuration of the planetary blades can vary depending on the application and the desired mixing action.

3. Scraper Blades

Scraper blades are designed to scrape the sides and bottom of the mixing vessel, ensuring that no material remains unmixed. These blades help to prevent the formation of dead zones and ensure thorough mixing and dispersion of the materials.

4. Gearbox and Drive System

The gearbox and drive system are responsible for powering the rotational and revolving motions of the planetary blades. These components are designed to provide high torque and precise speed control, ensuring efficient mixing and consistent product quality.

5. Control System

Modern double planetary mixers are equipped with advanced control systems that allow for precise monitoring and adjustment of various parameters, such as mixing speed, temperature, and vacuum levels. These control systems often feature user-friendly interfaces and programmable recipes for consistent and repeatable mixing processes.

6. Safety Features

Double planetary mixers incorporate various safety features to ensure safe operation and protect operators from potential hazards. These features may include emergency stop buttons, interlocks, and guarding systems to prevent accidental contact with moving parts.

Application of Double Planetary Mixer

The way of high-speed dispersion components is slightly different. It needs to revolve synchronously with the planet carrier, and it also needs to rotate at a high speed. After the material is subjected to force, it completes intensive shearing and dispersion mixing. The effect is several times that of ordinary machines. It can be single-axis or multi-axis. The factory can choose and match according to its own needs.

The tank body of the double planetary mixer can be heated by electricity, steam, water or oil circulation, and it can ensure that the error of the material is almost negligible during the heating process.

The scope of application of double planetary mixer:

Chemicals: inks, sealants, adhesives, synthetic resin rubber, putty, synthetic materials, powder materials, ceramic pigments, abrasives, etc.

Energy: battery paste, paste, etc.

Electronic devices: solder paste, ceramic paste, magnetic materials, silicone ink, electronic adhesive, PVC plastic, paste, etc.

Medicines: ointments, polymer gels, dental products, etc.

Cosmetics, daily chemicals: moisturizer, lipstick, lotion, nail polish, soap, mascara, facial mask.

Food: seasoning, jam, chocolate, etc.

Pesticides: pesticide powder, chemical fertilizers, etc.

It is considered the most exciting prospect in terms of purchasing as well as replacing your first double planetary mixer. It is extremely vital to ensure that you are investing in equipment pieces like the double planetary mixer to resolve your issues for now before you select just any old version of the planetary mixer. As you are growing in the proper direction, the double planetary mixer can add efficiency and streamline your support to your business here.

Production Process with Double Planetary Mixers

The production process using double planetary mixers typically involves the following steps:

1. Material Loading: The raw materials, such as powders, liquids, or pastes, are loaded into the mixing vessel or bowl of the double planetary mixer.

2. Mixing and Dispersion: The mixer’s planetary blades rotate on their own axes while simultaneously revolving around the central axis of the mixing vessel. This dual rotational motion creates a powerful kneading and shearing action, ensuring thorough mixing and dispersion of the materials.

3. Temperature Control (Optional): Depending on the application, the mixing vessel can be equipped with a heating or cooling jacket to maintain the desired temperature during the mixing process. This is particularly important for temperature-sensitive materials or processes that require specific temperature ranges.

4. Vacuum Degassing (Optional): For applications that require the removal of air bubbles or volatile components, the double planetary mixer can be integrated with a vacuum system. This process, known as vacuum degassing, helps to eliminate entrapped air and improve the quality of the final product.

5. Discharge and Packaging: Once the desired consistency and homogeneity are achieved, the mixed product is discharged from the mixing vessel and transferred to the appropriate packaging or further processing stages.

Types of Double Planetary Mixers

Double planetary mixers are available in various types and configurations to meet the diverse requirements of different industries and applications. Some common types include:

1. Laboratory-Scale Double Planetary Mixers

These mixers are designed for small-scale operations, such as research and development, pilot plant production, or small-batch manufacturing. They typically have mixing vessel capacities ranging from a few liters to several gallons.

2. Industrial-Scale Double Planetary Mixers

pacities ranging from several gallons to hundreds of gallons. These mixers are commonly found in commercial manufacturing facilities and are often integrated into larger production lines.

3. Vacuum Double Planetary Mixers

Vacuum double planetary mixers are equipped with a vacuum system that allows for mixing under vacuum conditions. This type of mixer is particularly useful for applications that require the removal of air bubbles or volatile components, such as in the production of certain adhesives, sealants, or coatings.

4. Heated Double Planetary Mixers

Heated double planetary mixers feature a heating system, typically a jacketed mixing vessel, that allows for temperature control during the mixing process. These mixers are essential for applications involving temperature-sensitive materials or processes that require specific temperature ranges.

Industrial-scale double planetary mixers are designed for large-scale production and can handle mixing vessel ca